STEP - Remote monitoring and operation

STEP is an application designed for real-time remote monitoring of control parameters, providing efficient and safe operation and remote monitoring of water and wastewater treatment systems.

With a macro view of your plant and secure cloud data storage with easy, intuitive access in the palm of your hand.

STEP is the ultimate app for controlling water and wastewater treatment plants!

STEP development

STEP is a digital solution that incorporates software and Big Data into Grupo EP‘s 360º solution concept, with transparency and real-time control of water treatment, effluent and water reuse systems, whether your plant is automated or manually operated.

Through operational data, the digital solution, which incorporates software and Big Data with the 360º solution concept, starts to record, STEP starts to receive records manually or by automation (IOT), the operation and maintenance (O&M) of stations starts to be monitored, in real time and autonomously, so that their performance is in line with the established control parameters.

Through the main panel, you can access the main information about your treatment plant, such as: readings taken, media generated, indicator graphs, input consumption, among others.

Case Study

How the STEP System prevented an operating loss of R$2 million.

The Challenge: The Vulnerability of the Biological System

At the MoninAs a global reference in syrups and flavors, the Effluent Treatment Plant (ETP) is a critical asset. The heart of this system is the microbiota – living organisms that treat the waste and depend directly on the constant oxygenation provided by the Air Blowers.

An undetected breakdown in this equipment can lead to a total collapse of the biological system within a few hours. The consequences are drastic: weeks of low production, extremely high recovery costs and the risk of environmental sanctions.

The Solution: Intelligent Monitoring and Real-Time Alerts

To mitigate this risk, Monin implemented the STEP. Through intelligent sensors and constant monitoring, the system now supervises the blowers’ operational health 24 hours a day.

The Critical Event: During an operational failure, both air blowers stopped simultaneously. At the same moment, the STEP:

  1. It detected the anomaly via telemetry.
  2. Generated an automatic alert for the maintenance team.
  3. It allowed the technical team to work on the restoration within a few hours, preventing the death of the microorganisms in the WWTP.

The Result: Savings and Operational Continuity

Rapid intervention guided by STEP data averted what would have been a financial and logistical disaster for the plant.

Costs avoided with the intervention:

  • Sludge re-inoculation: Elimination of the need to purchase and transport new microorganisms.
  • Effluent logistics: Avoided external disposal via trucks, a very costly process.
  • Environmental compliance: Total protection against fines and penalties from regulatory bodies.
  • Plant availability: Avoided loss of 20 days of production (estimated time for the microbiota to stabilize).

TOTAL ESTIMATED SAVINGS:

+ R$ 2.000.000,00

Conclusion

Monin’s case demonstrates that digital transformation on the shop floor goes beyond technology: it’s about operational safety and capital preservation. With STEP, what would have been a financial crisis has become nothing more than a successful maintenance record.

Conclusion

STEP, incorporated into the operation of treatment systems, has proved to be a powerful tool for more assertive management, providing agility in problem solving, system evaluation, identification and application of process improvements, being the digital solution that incorporates software and Big Data with the concept of the 360º solution.

Optimize your system with STEP

EP Tech

The EP Tech unit is responsible for developing software to solve operationally complex problems in water and wastewater treatment systems, as well as for other facilities.

It uses programming, automation and big data analysis to guarantee control and excellence in the services provided by EP Tech.